Main application scenarios of cooperative robots
Date：2019-05-27
Robot palletizing:
Packing variety, factory environment, and customer demand make palletizing a headache in packaging factories. The greatest advantage of choosing palletizing robots is to liberate the labor force. A palletizing machine can replace at least three or four workers'workload and greatly reduce labor costs. A Palletizing robot is a regular and automatic palletizing of packaged goods. At the end of the actuator device, there is a mechanical interface, which can change the gripper, so that the palletizing robot can be used on more occasions. It is used in industrial production and a three-dimensional warehouse. The use of a palletizing robot will undoubtedly greatly improve the productivity of the factory and reduce the work of workers. Intensity, in a single harsh working environment, also plays a useful role in ensuring the safety of workers.
Robot stamping:
Stamping robots can replace the tedious and repetitive work of the human operation industry to end the mechanical automation of production and ensure personal safety under high-speed operating conditions in different environments. Therefore, they are widely used in machinery manufacturing, metallurgy, electronics, light industry, and atomic energy enterprises, because of the heavy workload in the production process. There are relatively many complex actions, so the value of using stamping robots in these jobs will be very high. The power of using stamping robots to produce goods will be very high, thus bringing higher profits to enterprises. Automation Solution of Robot Manipulator: Save Manpower and Material Resources, Reduce the Cost of Enterprises in the Process of Production. Take out the good products and put them on the conveyor belt or receiving the platform and send them to the designated policy address. Only one person manages or one person sees two or more injection molding machines at the same time. It can save labor greatly, save labor wages and costs, and make the automatic pipeline to save the scope of use of the factory.
Robot sorting
Sorting operation is the most chaotic part of internal logistics, which often consumes the most man-hours. The automatic sorting robot can finish 24-hour uninterrupted sorting, occupy a small area, and have high sorting power, which can reduce 70% of the manual labor. It is precise, efficient, forward operation power and reduces logistics cost.
Robot high-speed sorting can accurately track the speed of the conveyor belt in fast pipeline operation. Through intelligent visual recognition of object position, color, shape, scale, etc., and according to specific requirements for packing, sorting, placing, and other operations, with its fast and sensitive characteristics, it greatly advances the power of enterprise product line. The operating cost of the enterprise has been reduced.
Functions: Support RS232/485, TCP/IP custom communication; support EtherCAT, Modbus 485, Modbus TCP standard bus communication;
The motion control module acts as the processing and motion control of machine kinematics, path planning, and other algorithms, and the visual module includes visual calibration, template matching, and picture processing.
The tracking module matches the visual processing results and the running status of the external conveyor line carries out dynamic tracking and ends the seamless docking between the machine and the vision.
Robot welding
The selection of robots for welding operation can greatly improve production efficiency and economic power. Welding parameters play a decisive role in the welding results. When manual welding, speed, dry elongation, and so on are changed. The mobile speed of the robot is fast, up to 3m/s, or even faster. The welding power of the robot can advance 2-4 times than that of the same manual welding. The welding quality is excellent and stable.
Robot laser incision
Using the sensitive and fast operation function of industrial robots, according to the size of the workpiece cut and processed by customers, the robot can be installed in front or inverted to teach or off-line programming for different products. The sixth axis of the robot loads the optical fiber laser cutting head to cut irregular workpieces in three dimensions. Open. Processing cost is low, although the equipment is expensive at one time, a lot of processing eventually reduces the sum-up cost of each workpiece.
Robot Spraying
Spraying robots, also known as spraying robots, are industrial robots that can automatically spray paint or spray other coatings.
The spraying robot sprays accurately according to the trajectory, without offset and perfectly controls the spraying gun. Ensure the specified spray thickness and minimize errors. Spraying robot spraying can reduce the waste of spraying and spraying agents, extend the filter life, reduce the slurry content of the spraying room, significantly lengthen the operation time of filter and reduce the fouling of spraying room. Transport grade advance 30%!
Robot Visual Usage
Robot vision skill is to add machine vision to the industrial robot use system and coordinate with each other to finish the corresponding work.
Selecting the visual skills of industrial robots can avoid the influence of some external factors on the accuracy of inspection, overcome the influence of temperature and speed, and advance the accuracy of inspection. Machine vision can detect the shape, color, size, brightness, and length of the product. It can end the requirement of material positioning, searching, sorting, and installation with industrial robots.
Loading and unloading of machine tools
Machine tool feeding and unloading robot system is mainly used for the feeding of blanks to be processed in the processing unit and automatic production line, the cutting of finished workpieces, the transformation of workpieces between machine tools and machine tools, and the turnover of workpieces, to end the automatic processing of metal cutting machine tools such as turning, milling, grinding and drilling.
The close combination of robots and machine tools is not only the progress of automation production level but also the progress of power transformation and competitiveness of factory production. Machinery processing needs to repeat the work of loading and unloading, and requires consistency and accuracy of the work, while the general factory needs more than one machine tool for the processing process of spare parts.
Packing variety, factory environment, and customer demand make palletizing a headache in packaging factories. The greatest advantage of choosing palletizing robots is to liberate the labor force. A palletizing machine can replace at least three or four workers'workload and greatly reduce labor costs. A Palletizing robot is a regular and automatic palletizing of packaged goods. At the end of the actuator device, there is a mechanical interface, which can change the gripper, so that the palletizing robot can be used on more occasions. It is used in industrial production and a three-dimensional warehouse. The use of a palletizing robot will undoubtedly greatly improve the productivity of the factory and reduce the work of workers. Intensity, in a single harsh working environment, also plays a useful role in ensuring the safety of workers.
Robot stamping:
Stamping robots can replace the tedious and repetitive work of the human operation industry to end the mechanical automation of production and ensure personal safety under high-speed operating conditions in different environments. Therefore, they are widely used in machinery manufacturing, metallurgy, electronics, light industry, and atomic energy enterprises, because of the heavy workload in the production process. There are relatively many complex actions, so the value of using stamping robots in these jobs will be very high. The power of using stamping robots to produce goods will be very high, thus bringing higher profits to enterprises. Automation Solution of Robot Manipulator: Save Manpower and Material Resources, Reduce the Cost of Enterprises in the Process of Production. Take out the good products and put them on the conveyor belt or receiving the platform and send them to the designated policy address. Only one person manages or one person sees two or more injection molding machines at the same time. It can save labor greatly, save labor wages and costs, and make the automatic pipeline to save the scope of use of the factory.
Robot sorting
Sorting operation is the most chaotic part of internal logistics, which often consumes the most man-hours. The automatic sorting robot can finish 24-hour uninterrupted sorting, occupy a small area, and have high sorting power, which can reduce 70% of the manual labor. It is precise, efficient, forward operation power and reduces logistics cost.
Robot high-speed sorting can accurately track the speed of the conveyor belt in fast pipeline operation. Through intelligent visual recognition of object position, color, shape, scale, etc., and according to specific requirements for packing, sorting, placing, and other operations, with its fast and sensitive characteristics, it greatly advances the power of enterprise product line. The operating cost of the enterprise has been reduced.
Functions: Support RS232/485, TCP/IP custom communication; support EtherCAT, Modbus 485, Modbus TCP standard bus communication;
The motion control module acts as the processing and motion control of machine kinematics, path planning, and other algorithms, and the visual module includes visual calibration, template matching, and picture processing.
The tracking module matches the visual processing results and the running status of the external conveyor line carries out dynamic tracking and ends the seamless docking between the machine and the vision.
Robot welding
The selection of robots for welding operation can greatly improve production efficiency and economic power. Welding parameters play a decisive role in the welding results. When manual welding, speed, dry elongation, and so on are changed. The mobile speed of the robot is fast, up to 3m/s, or even faster. The welding power of the robot can advance 2-4 times than that of the same manual welding. The welding quality is excellent and stable.
Robot laser incision
Using the sensitive and fast operation function of industrial robots, according to the size of the workpiece cut and processed by customers, the robot can be installed in front or inverted to teach or off-line programming for different products. The sixth axis of the robot loads the optical fiber laser cutting head to cut irregular workpieces in three dimensions. Open. Processing cost is low, although the equipment is expensive at one time, a lot of processing eventually reduces the sum-up cost of each workpiece.
Robot Spraying
Spraying robots, also known as spraying robots, are industrial robots that can automatically spray paint or spray other coatings.
The spraying robot sprays accurately according to the trajectory, without offset and perfectly controls the spraying gun. Ensure the specified spray thickness and minimize errors. Spraying robot spraying can reduce the waste of spraying and spraying agents, extend the filter life, reduce the slurry content of the spraying room, significantly lengthen the operation time of filter and reduce the fouling of spraying room. Transport grade advance 30%!
Robot Visual Usage
Robot vision skill is to add machine vision to the industrial robot use system and coordinate with each other to finish the corresponding work.
Selecting the visual skills of industrial robots can avoid the influence of some external factors on the accuracy of inspection, overcome the influence of temperature and speed, and advance the accuracy of inspection. Machine vision can detect the shape, color, size, brightness, and length of the product. It can end the requirement of material positioning, searching, sorting, and installation with industrial robots.
Loading and unloading of machine tools
Machine tool feeding and unloading robot system is mainly used for the feeding of blanks to be processed in the processing unit and automatic production line, the cutting of finished workpieces, the transformation of workpieces between machine tools and machine tools, and the turnover of workpieces, to end the automatic processing of metal cutting machine tools such as turning, milling, grinding and drilling.
The close combination of robots and machine tools is not only the progress of automation production level but also the progress of power transformation and competitiveness of factory production. Machinery processing needs to repeat the work of loading and unloading, and requires consistency and accuracy of the work, while the general factory needs more than one machine tool for the processing process of spare parts.